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I own a couple of espresso cafes in my city and business is good and
turnover is brisk. We have always used a great amount of whipped cream - on drinks and served with deserts. I started out using the conventional disposable cannisters of whipped cream, and found them expensive on a per serving basis. So, always on he lookout for cost-cutting measures, opted to buy a set of iSi cream dispensers - a very good investment ... as they produce a thicker higher quality cream product, and also allow for addition of flavouring to my base cream mix ... very nice! The downside of these cream dispensers, is that I seem to go through a high volume of N20 (notrous oxide) bullets/charges./cartridges ... which are used to add a pressure base to the dispenser, turning liquid cream (which is added to the dispenser) into a 'whipped' final form (which comes out of the dispenser's nozzle). However, while a cheaper option than the disposable whipped cream cannisters, the number of N20 bullets/charges./cartridges that I go through is alarmingly high. And that is where I decided to look for a bigger and cheaper N20 supply alternative. I visited an industrial gas operation that imports tanks of N20 used for the midical market - 5 feet high, and can store some 26 kg of N20 product - quite the volume alternative compared to a single N20 bullet/charge/cartridge that holds a mere 8 grammes of N20 product. I need no license or permit to buy the product, and the cost per tank comes in at USD$175, and a rental of USD$25/month for the 5 foot clylinder - i.e. I am buying the N20 but not the cylinder, I have to rent it. Still seems a fair deal ... especially since one single N20 bullet/charge/cartridge will cost me close to USD$1 including freight, etc... Doing some arithmetic .... from 1 large cylinder @ 26kg (26,000 grammes) I should be able to get 3,250 small N20 bullet/charge/cartridge servings of gas (26,000 / 8 grammes) .... quite the saving on a dollar to dollar basis. And even allowing for some additional wasteage from using the larger cylinder, loss of pressurisation, etc.... the economies of scale are still very prevalent in my mind. So ... how to get the N20 from the large cylinder into the cream dispenser? Well, took one of my dispensers to their factory and they can supply me with a regulator and the hosing/pipes needed to connect the big N20 cylinder to my dispenser ... simply turn the 'tap' on the cylinder and the N20 should flow directly into the cannister. Now this is where it gets a little grey ... How do I gauge how much N20 to put into my dispenser? Well, my dispenser has a volume of 1litre, and I add two small N20 bullets/charges/cartridges for a 'full load' of liquid cream base ... so I need 16 grammes of N20. While I can't possible measure how much N20 I am exactly filling into every individual cream dispenser, surely there must be a pressure release mechanism in the dispenser that releases some N20 gas when the pressure in the dispenser goes above the optimum limit? I am hoping so. I already emailed the manufacturer of my dispensers (iSi) asking about the pressure release function - NOT stating that I intend to use a large cylinder to re-charge my dispensers ... and will post their reply along with my test results once I get my large cylinder and hose mechanism sorted out. I just thought I might invite some comments about my idea and perhaps shed a little light on other potential (more economical) gas-refilling options out there. Thanks for your time everyone! :-) Regards, PaullyP |
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PaullyP wrote:
> I own a couple of espresso cafes in my city and business is good and > turnover is brisk. > > We have always used a great amount of whipped cream - on drinks and > served with deserts. I started out using the conventional disposable > cannisters of whipped cream, and found them expensive on a per serving > basis. > > So, always on he lookout for cost-cutting measures, opted to buy a set > of iSi cream dispensers - a very good investment ... as they produce a > thicker higher quality cream product, and also allow for addition of > flavouring to my base cream mix ... very nice! > > The downside of these cream dispensers, is that I seem to go through a > high volume of N20 (notrous oxide) bullets/charges./cartridges ... > which are used to add a pressure base to the dispenser, turning liquid > cream (which is added to the dispenser) into a 'whipped' final form > (which comes out of the dispenser's nozzle). > > However, while a cheaper option than the disposable whipped cream > cannisters, the number of N20 bullets/charges./cartridges that I go > through is alarmingly high. > > And that is where I decided to look for a bigger and cheaper N20 supply > alternative. > > I visited an industrial gas operation that imports tanks of N20 used > for the midical market - 5 feet high, and can store some 26 kg of N20 > product - quite the volume alternative compared to a single N20 > bullet/charge/cartridge that holds a mere 8 grammes of N20 product. > > I need no license or permit to buy the product, and the cost per tank > comes in at USD$175, and a rental of USD$25/month for the 5 foot > clylinder - i.e. I am buying the N20 but not the cylinder, I have to > rent it. Still seems a fair deal ... especially since one single N20 > bullet/charge/cartridge will cost me close to USD$1 including freight, > etc... > > Doing some arithmetic .... from 1 large cylinder @ 26kg (26,000 > grammes) I should be able to get 3,250 small N20 > bullet/charge/cartridge servings of gas (26,000 / 8 grammes) .... quite > the saving on a dollar to dollar basis. And even allowing for some > additional wasteage from using the larger cylinder, loss of > pressurisation, etc.... the economies of scale are still very prevalent > in my mind. > > So ... how to get the N20 from the large cylinder into the cream > dispenser? > > Well, took one of my dispensers to their factory and they can supply me > with a regulator and the hosing/pipes needed to connect the big N20 > cylinder to my dispenser ... simply turn the 'tap' on the cylinder and > the N20 should flow directly into the cannister. > > Now this is where it gets a little grey ... > > How do I gauge how much N20 to put into my dispenser? > > Well, my dispenser has a volume of 1litre, and I add two small N20 > bullets/charges/cartridges for a 'full load' of liquid cream base ... > so I need 16 grammes of N20. > > While I can't possible measure how much N20 I am exactly filling into > every individual cream dispenser, surely there must be a pressure > release mechanism in the dispenser that releases some N20 gas when the > pressure in the dispenser goes above the optimum limit? > > I am hoping so. > > I already emailed the manufacturer of my dispensers (iSi) asking about > the pressure release function - NOT stating that I intend to use a > large cylinder to re-charge my dispensers ... and will post their reply > along with my test results once I get my large cylinder and hose > mechanism sorted out. > > I just thought I might invite some comments about my idea and perhaps > shed a little light on other potential (more economical) gas-refilling > options out there. > > Thanks for your time everyone! :-) > > Regards, > > PaullyP > There is no gas metering system in an iSi. You have a premeasured charge of N2O and it releases all of it at full pressure (minus the pressure drop across the orifice at the puncture site) when you tighten the cartridge holder. The pressure in the cartridge drops rapidly as the pressure in the 1L dispenser rises, and they reach an equilibrium when the cartridge is almost empty. The first time you dispense some of the whipped cream, the pressure drops and the rest of the N2O goes from the cartridge to the cream. The bulk N2O tank can supply a relatively unlimited supply of gas at whatever pressure the regulator is set to. So you'll need a regulator, a hose that is good to, say, 100 psi, and a bulk gas adapter for the iSi (I don't know if there is such a thing.) You'll probably need to set the regulator at something like 40 to 60 pounds. To avoid wasting a lot of N2O, what you will want to do is charge the dispenser with a shot of gas, then remove the hose. Something like a tire valve. You might can have a machinist make an adapter out of a stainless steel tractor tire valve stem. (Custom design and machining is expensive.) If you *really* use a lot of whipped cream, maybe what you need is to adapt a 3 gallon or 5 gallon "Cornelius keg" to use N2O instead of CO2 and fill it with cream. I think that's what I'd do. BTW, I think you are paying way too much for the nitrous. Bob |
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Watch the mouths of your staff if you're going through an extraordinary
amount of N2O. Any of you have kids, maybe, who have been caught sucking the gas out of a cannister of whipped cream? I used to enjoy this way too much in high school.......... |
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Excellent info - thanks Bob.
Yes, I think I will most def. need a regulator, and someone also suggested a flow meter as an additional instrument (visual reader for the actual flow of gas I presume). Regulator set at between 40-60 psi also seems to correspond to most feedback I have received. Regards the bulk gas adaptor - fitting - I think this can be sourced or modified for my means in my area of the World (where everything seems possible small-scale-engineering-wise) at a reasonable cost. The "Cornelius Keg" might not work as it would not be as easy to handle behind the counter as the iSi dispensers ... also note that I have three stations using whipped cream behind the counter of an average shop. I am planning to stock up to 10 iSi dispensers a shop and fill them all daily ... topping up when and where needed on a batch basis. As for the price of the N2O, there is only one gas supplier in town that seems to have the gas, so no other options there on offer unfortunately ... then again, if I can get the system to work, $175 a cylinder and the $25 monthly cylinder rental fee will still rank far cheaper than my current whipped cream costs. Thanks again Bob. |
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